Streamlined Success: How Housing All Four Extrusion Lines Under One Roof Transforms Quality Control at AT Precision

AT Precision Streamlines Operations with Unified Extrusion Lines

Maximising Capacity Across Multiple Sites

In the past, AT Precision’s 60,000-square-foot premises required extrusion lines to operate under different roofs. This was necessary to fully utilise the available space. As a result, production output was maximised, and the company could meet growing demand.

The products coming off the lines included PVC recycled thermal inserts, aluminium profiles for bifold doors, and a wide range of hardware components. Each was manufactured with precision and care. However, because they were produced in separate locations, quality checks had to be carried out remotely. While this method worked, it made the process more complex and less streamlined.

Challenges of Expanding Production

Over time, the product range grew. More extrusion lines were running at the same time. Consequently, the demands on quality control increased.

Each product type needed its own detailed inspections. For example, recycled PVC inserts had to meet strict dimensional tolerances. Aluminium profiles for bifold doors required thorough structural checks. Hardware components had to be tested for consistent performance.

With production spread across multiple roofs, maintaining 100% efficiency in quality control became harder. Delays were more likely, and the chance of inconsistencies increased.

Bringing Extrusion Lines Under One Roof

To solve this, AT Precision made a strategic move. All four extrusion machines — producing PVC recycled thermal inserts, aluminium profiles, and hardware — were brought together under one roof.

This centralisation has transformed oversight. Now, quality control teams can inspect products in real time, directly on the production floor. Any issues are spotted instantly and resolved without delay. Inspections are faster, responses are quicker, and product consistency is stronger than ever.

The result? Near-100% customer satisfaction and an even stronger reputation for reliability.

Preparing for Future Growth

This improvement comes at the perfect time. Next year, AT Precision will begin building a 12,000-square-foot profile storage extension. With all extrusion lines already unified, the company is ready to handle increased production while maintaining exceptional quality standards.

Organisation and Quality Control Across the Company

AT Precision knows that strong organisation and strict quality control are essential in every department. From order processing and logistics to customer service and manufacturing, each step relies on well-structured processes.

The production floor is no exception. By bringing all extrusion operations together, the company has shown how strategic organisation can increase efficiency, safeguard quality, and deliver outstanding products — every single time.

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